Mechanical • Heat Treatment • Hardening

Hardening MCQs + Explanations

Quick revision for PSC: soaking time, tempering, case hardening stages, carburizing, nitriding and induction hardening.

Tempering Case hardening Carburizing Nitriding Induction hardening

Quick Notes

One-minute revision points

Use these before attempting the MCQs.

Soaking time

Low alloy steels: ~5 minutes per 10 mm thickness (general guide).

Tempering

Relieves stress, reduces brittleness, and balances hardness & toughness.

Case hardening

Two stages: carburizing + heat treatment (core refined, case hardened).

Nitriding

Gas nitriding uses ammonia at about 500°C; nitrogen diffuses into the surface.

MCQs

Hardening Questions

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1) Recommended soaking time for hardening for low alloy steel?

A. 2 minutes per 10 mm thickness
B. 5 minutes per 10 mm thickness
C. 10 minutes per 5 mm thickness
D. 15 minutes per 15 mm thickness

2) Primary purpose of tempering in heat-treatment process?

A. To relieve internal stresses
B. To decrease the brittleness
C. To regulate hardness and toughness
D. All of the above

3) Up to what percentage is carbon content increased in surface layer during case hardening?

A. 0.4%
B. 0.9%
C. 1.5%
D. 2.0%

4) Two stages of case hardening?

A. Quenching and tempering
B. Carburizing and heat treatment
C. Annealing and normalizing
D. Soaking and cooling

5) Primary purpose of energizer in pack carburizing?

A. Increasing toughness
B. Reducing carbon content
C. Speeding up carburizing process
D. Enhancing quenching

6) Which method produces an abrupt change in carbon content (may cause flaking)?

A. Pack carburizing
B. Liquid (salt-bath) carburizing
C. Gas carburizing
D. Salt-bath carburizing

Note: Option B and D are the same idea in many texts (liquid/salt-bath).

7) Why is the core refined after carburizing (case hardening)?

A. Increase brittleness and decrease ductility
B. Uniform structure and reasonable toughness
C. Both A and B
D. None of the above

8) Temperature to reheat the core to refine it (case hardening)?

A. 600°C
B. 760°C
C. 870°C
D. 1000°C

9) Temperature during gas nitriding process?

A. 100°C
B. 300°C
C. 500°C
D. 700°C

10) Purpose of circulating ammonia gas during gas nitriding?

A. To cool the steel
B. To supply carbon
C. To supply nitrogen
D. To remove surface film

11) Thickness formed during salt bath nitriding (nitrogen + carbon layer)?

A. 0.001 to 0.005 mm
B. 0.01 to 0.02 mm
C. 0.1 to 0.2 mm
D. 1.0 to 2.0 mm

12) In induction hardening, depth of hardening for high-frequency current?

A. 0.1 to 0.5 mm
B. 0.7 to 1.0 mm
C. 1.5 to 2.0 mm
D. 2.5 to 3.0 mm

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