Mechanical • Materials • Cast Iron

Cast Iron MCQs + Explanations

Quick revision for PSC: carbon content range, white cast iron (abrasion resistance), chilled iron formation, weldability, nodular/ductile iron, and alloying grey cast iron for toughness.

Grey cast iron White (chilled) cast iron Nodular / ductile iron Weldability

Quick Notes

One-minute revision points

Use these before attempting the MCQs.

Composition

Cast iron is an alloy of iron with carbon and silicon. Typical carbon range: 2–4%.

White / chilled cast iron

Produced by lower silicon + rapid cooling. Very hard → abrasion resistant, difficult to machine, not weldable.

Nodular cast iron

Also called ductile iron / spheroidal graphite iron. Produced without heat treatment (as per notes).

Grey cast iron alloying

Alloyed with Ni/Cr/V/Cu to increase toughness.

MCQs

Cast Iron Questions

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1) What is the typical carbon content range in cast iron?

A. 0.5 to 1%
B. 1 to 2%
C. 2 to 4%
D. 5 to 8%

2) Why is white cast iron used in components that require abrasion resistance?

A. It is easily machinable
B. It has increased ductility
C. It is very hard
D. None of the above

3) Which type of cast iron is produced by lowering the silicon content and rapid cooling?

A. Malleable cast iron
B. Grey cast iron
C. Nodular cast iron
D. White cast iron

4) Which of the following cast iron is not weldable?

A. Grey cast iron
B. White cast iron
C. Malleable cast iron
D. Nodular cast iron

5) What is another name for nodular cast iron?

A. Hardened iron
B. Ductile iron
C. Chilled iron
D. Grey iron

6) Why is grey cast iron alloyed with nickel, chromium, vanadium, or copper?

A. To increase hardness
B. To make it tough
C. To lower the melting point
D. To improve machinability

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